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How to adapt asparagus production to machine harvesting

Global demand for asparagus may be growing, but the high cost and shortage of labour is hampering many producers and fuelling interest in harvest mechanisation. One of the challenges facing mechanisation is today’s cultivars have been selected for hand harvesting and their traits don’t lend themselves to machine picking. For hand harvesting, desired characteristics include high total yield, excellent spear quality, good spear thickness, and improved earliness. When it comes to machine harvesting, desirable criteria include uniform and consistent spear emergence, a better knowledge of what triggers bud break and spear elongation, a good understanding of bud and bud cluster dominance, more uniform spear position in the planted row, spear growth regulation, and harvest termination details. In his article “Asparagus breeding: Future research needs for sustainable production”* (Front. Plant Sci., 27 March 2023), professor Daniel Drost, from the Utah State University’s Department of Plants, Soils and Climate, says a better understanding of such matters would benefit producers across the world.

What can be learned from the development of mechanised tomato harvesting?

Drost writes that the history of the mechanical harvesting of tomatoes provides an analogy for how to approach the mechanisation of the asparagus harvest. Prior to the development of a harvesting machine for tomatoes, all tomato fruits were hand harvested and imagining how a mechanical harvester might work and what it might look like was difficult. Those developing the system figured that to allow for machine-picking, completely new varieties of tomato would be needed. Such new plants would need to produce fruit with greater firmness to protect them from machine damage, and have a very short fruit-set period, so that fruit ripening occurred over a concentrated period. A first step in the development of a machine-harvestable tomato variety was the release of the small determinate cultivar “Red Top.” Through selective breeding and screening, the VF 145 lines were later developed. These first mechanically harvested processing tomato cultivars paved the way for the present day preeminence of mechanisation in the harvesting of canning tomatoes, he says.

Daniel Drost

Apple tree selection has improved labour efficiency

When it comes to apple orchards, Drost says a primary objective is to grow trees that produce high-quality fruit with high productivity. Tree forms have changed over time via selection of different
plant types (dwarfing rootstocks) and the adoption of new training and pruning approaches. It’s been found that planting density has a stronger impact on fruit quality, growth, and light interception than training systems (shape) do at the same spacing. Similarly, light distribution within the canopy is more crucial than total light interception in terms of fruit quality. Efforts to increase fruiting spurs, as opposed to vegetative shoots, have significantly improved plant performance, he writes. “More linear growth habits (spur or central leader type) optimise light capture while reducing the need for extensive training or pruning. Therefore, tree selection (or manipulation) creates new possibilities in orchard management, improves labour e ciency, and reduces inputs (fertiliser, water, pesticides, etc.) while ultimately enhancing productivity”, Drost says.

Fewer buds and bud clusters couldsimplify production without sacrificing productivity

Like tomato and apple, asparagus breeders need to identify new plant types – particularly identifying different crown architecture – more conducive to mechanical harvesting. Historically, asparagus breeding focused on high productivity and, more specifically, on the identi cation of all-male lines, disease resistances, high spear yields (large crowns; lots of bud clusters), and spear quality. “Bigger plants do produce higher yields, but they do this randomly. Creating simpler systems (fewer buds and bud clusters) and identifying alternative plant forms could simplify production without sacrificing productivity”, Drost says. He writes that current asparagus cultivars have highly di erentiated rhizomes (high branching; big crown), similar to indeterminate tomatoes. Existing asparagus varieties also have many bud clusters and buds, so there is the potential for high yields. But as plants develop, growth progresses in too many directions and bud break follows no real pattern or predictability. “These plant types are less adapted to mechanical harvesting due to the randomness of spear position, timing, or growth. Presently, there is no known way to regulate the timing of spear emergence, and it is difficult to determine when or where spears will emerge. So, existing asparagus plant types and present-day asparagus harvesters are less compatible, and this reduces harvest efficiency and increases harvest costs.” he says.

Daniel Drost

Stronger apical dominance a desired trait for mechanised harvesting

Ideally, asparagus plants with a more centralised growth habit (fewer secondary bud clusters or single/ limited axis of rhizome growth) would help concentrate maturity or overcome the uncertainty of where spears may emerge in the field, Drost says. In theory, asparagus crowns with stronger apical dominance may have fewer secondary bud clusters or may suppress those bud clusters from growing spears. Also, asparagus plants with a centralised rhizome (if identified) could be organised, much like spur or spindle apples, into narrow rows (high plant populations) and oriented in rows with distinct arrangements (bud clusters positioned directionally), which would better suit mechanical harvest. “This does not overcome the problem of regulating spear emergence but does regulate the field position of the spears.” While fewer bud clusters means fewer buds and lower spear yield per plant, lower perplant yields could be overcome by increasing plant populations. “Asparagus breeders need to not only consider traditional selection metrics but also keep a lookout for the unusual or off-types that may fit into nontraditional production systems,” Drost says.

All asparagus growers stand to benefit

In summary, “changing asparagus production systems for mechanical harvesting would require additional understanding of apical dominance within the bud clusters, renewed e orts to synchronise spear emergence, and the need for asparagus breeders to look for and identify alternative plant types specifically for the machine harvest industry.” Drost also says: “While many regions of asparagus production with high acreage still rely on hand harvesting methods, architectural changes to the asparagus plant would and could bene t all asparagus production
regions making harvest more efficient and cost-effective. Furthermore, while much is known about asparagus growth, further work on the regulation of spear growth can help with understanding the dynamics and timing of spear elongation. Through the combined efforts of breeders and physiologists, the changes described can improve asparagus productivity, adapt the plant to mechanisation, and still maintain the level of productivity and quality needed to make the system sustainable and profitable.”

* Source: “Asparagus breeding: Future research needs for sustainable production” by Prof. Daniel Drost (Front. Plant Sci., 27 March 2023)

Asparagus sector wins increase in maximum length

Both white and purple fresh asparagus spears can now be sold at retail in Europe at lengths of up to 24 cm – 2 cm longer than had previously been allowed. The change, which came into effect on December 20, 2023, followed lobbying from asparagus growers, particularly those in Germany. Provision for the change was made in the 2023 version of “UNECE* standard FFV-04 concerning the marketing and commercial quality control of asparagus.” The standard now says “The maximum length allowed for white and violet asparagus is 24 cm,” where in the past it had stipulated 22cm. The maximum length applying to violet/green and green asparagus remains unchanged at 27 cm. The previous maximum of 22 cm for white and violet asparagus spears had applied since at least November, 1999 – before the UNECE standard was introduced – under European Commission regulation 2377/1999 laying down the marketing standard for asparagus. It was introduced for standardisation and quality assurance purposes.

Germans says change will cut foodwaste, French concerned about fibrosity

The change in the UNECE standard to 24 cm followed a submission by the German delegation to the UNECE Working Party on Agricultural Quality Standards, dated February 23, 2023. In its submission, Germany gave the following reasons in its justi cation of the change sought: “By increasing the permissible length to 24 cm, food waste could be avoided. In the past there have been concerns about quality with longer shoots. With today’s production methods, deeper planting and higher dams, these concerns can be alleviated. In recent years, further research and development have given the asparagus producers opportunities to improve the quality of longer asparagus shoots.” UNECE documents show that the German proposal was accepted by the relevant part of the UNECE Working Party – the Specialised Section on Standardisation of Fresh Fruit and Vegetables – but it was noted that there had been “a request from France to postpone adoption to carry out a study due to brosity concerns.”

German producers pleased with prompt response

In a press release in February welcoming the change, a German representative group highlighted that the extension to 24 cm applies to all classes of asparagus. “We welcome how quickly our demand for a change to the UNECE standard was implemented and are pleased that the longer asparagus spears can now also be marketed through food retailers, thus signi cantly reducing asparagus cutting waste,” the Network of Asparagus and Berry Associations said. “In direct marketing, the experiences so far with longer asparagus spears have been consistently positive,” said Jürgen Schulze, the networks’ asparagus cultivation consultant. The network also said the change “is a significant contribution to regional sustainable asparagus production, as the use of important and limited resources, such as water, fertilisers and pesticides” will be “significantly reduced in production. In addition to reducing food waste and increasing sustainability in asparagus production, producers can also further improve the regional asparagus o ering in food retailers,” it said. At an informal meeting of representatives of German and French asparagus producer unions during the Interaspa 2023 trade fair in Sandhatten, Germany in September 2023, it was argued that the proposed new standard would enable a higher volume of marketed product without changing the quantity of inputs (plastic, pesticides, fertilisers, water, etc.).

It would not impact product quality

It was also said that this would provide economic bene ts to asparagus producers, through greater yield per hectare for unchanged production costs (particularly in terms of labour). The measure would not impact product quality because modern cultivation techniques with high mounds and new varieties are already being developed. In addition, it would allow waste reduction in the eld. Also, there would be no obligation on producers to provide longer spears as everyone would remain free to continue to sell 22 cm asparagus instead of 24 cm, thus also allowing producers that prefer not to make the calibre change to highlight their traditions. For its part, the French industry seemed divided on the subject, with delegates expressing concerns about the risk of fibrosity in the last two centimetres of the spear and lower taste quality. The exchanges prompted a desire for a broader sharing of information between Germany and France, as well as with other producing countries in Europe.

*UNECE: United Nations Economic and Social Council, the commercial quality standards developed by the Working Party on Agricultural Quality Standards of the United Nations Economic Commission for Europe (UNECE) help facilitate international trade, encourage high-quality production, improve profitability and protect consumer interests. UNECE standards are used by Governments, producers, traders, importers and exporters, and other international organizations. They cover a wide range of agricultural products, including fresh fruit and vegetables, dry and dried produce, seed potatoes, meat, cut flowers, eggs and egg products.

A “Label Rouge” for French white asparagus

The Label Rouge is a national quality seal denoting products of a higher degree of quality than similar products usually found on the market. According to a Kantar Worldpanel survey, the Label Rouge remains the most popular label of its kind in France, with 96% of respondents saying they are familiar with it. Strawberries, kiwis, clementine and garlic are already covered by the label. In 2024, 600 tons of asparagus will bear the Label Rouge, a total expected to eventually reach 2,000 tons, i.e. 65% of all French asparagus covered by a Protected Geographical Identi cation (PGI).

Two select varieties, Vitalim and Grolim

Label Rouge asparagus encompasses two select varieties, Vitalim and Grolim, following three years of agronomic trials and sensory analysis to verify their ability to deliver the following product characteristics: straightness and colour of the asparagus, Extra category potential, closed-tip asparagus potential, etc. Label Rouge asparagus must be white, Extra category (with a diameter of
16-42 mm), and sold fresh in packaging, synonymous with freshness. The Label Rouge guarantees the characteristic taste and aroma of asparagus as well as spears that melt in the mouth and are not very  brous and with tips that are neither too bitter nor too sweet.

Promoting the authenticity and quality of Green Asparagus of Altedo

Green Asparagus of Altedo – recognised with Protected Geographical Indication (PGI) status – is the protagonist of a communication campaign created thanks to the contribution of the Emilia Romagna Region. The Green Asparagus of Altedo represents culinary excellence combining tradition and quality.

Collaborations with chefs and restaurateurs

The fertile land and the favourable climate of the territory encompassed by the PGI Production Regulations – which extends from the Bolognese Plains, in the Altedo area, and continues to the coast, in the Mesola district, covering 52 municipalities (30 in the province of Bologna and 22 in that of Ferrara) – contribute to the cultivation of this asparagus with a unique  avour, valued by gourmets across the globe. In parallel with the harvest, the consortium, which protects Altedo’s PGI-certified green asparagus, has planned a series of communication initiatives to promote and enhance this culinary treasure. Through tastings, social media activities, collaborations with chefs and restaurateurs and other events, the Consortium aims to spread knowledge and appreciation for Green Asparagus of Altedo both nationally and internationally.

The next British Asparagus Conference will take place on June 26th 2024

The British Asparagus Conference, hosted by the Asparagus Growers Association, is scheduled for Wednesday 26 June 2024 at Cobrey Farms, Coleraine Buildings, Ross-on-Wye. The conference offers a comprehensive programme tailored to address key aspects of asparagus cultivation and production.

A trade exhibition alongside the event

The morning sessions will feature presentations covering various topics, followed by demonstrations in the afternoon focusing on harvesting aids designed to streamline operations and reduce labour costs, as well as viewing asparagus field trials. Additionally, delegates will have the opportunity to tour the packhouse and machinery, gaining valuable insights into the latest advancements in the industry. Running alongside the event will be a trade exhibition, providing delegates with the chance to explore offerings from a range of companies and network with fellow industry professionals. The networking lunch will further facilitate discussions among growers, agronomists, machinery companies, and other associated industries. For businesses seeking to elevate their brand visibility within the industry, sponsorship opportunities are available. Additionally, there will be a drinks reception and conference dinner on the evening of Tuesday 25 June 2024 at The Feathers Hotel, High Street, Ledbury.

For more information please contact Pauline Sutton : pauline.sutton@britishgrowers.org.

Asparagus World #6 is here ! Read now our new 2024 edition

Read Aspargus World No.6 and take a journey into a world of asparagus to unsuspected destinations such as Lesotho or Namibia, or distant ones such as Tasmania or Ecuador. It also means travelling into the future with the adaptation of varieties to harvesting robots. Asparagus World No.6 also proves that asparagus cultivation techniques are ever evolving. Deep soil preparation is an innovation to improve the profitability of a crop. Knowledge of diseases, such as Fusarium, is also essential.

A macro-economic analysis of the asparagus sector

The irrigation dossier shows the importance of water as a factor in yield.  Adapting water supplies to the plant’s needs is crucial. And mastery of irrigation techniques is essential. This magazine also offers a macro-economic analysis of the global asparagus sector. It provides the elements to enable understanding and reflection to understand the stakes and economic balances of asparagus cultivation and trade.

Read now Asparagus World No.6 online or subscribe to the magazine for free.

ExpoSE and ExpoDirekt: 8 innovations from two trade fairs

ExpoSE 2023 - ASverde (Engels Machines)
Engels: Harvesting combining weeding

Engels Machines offers ASverde, an asparagus harvesting assistance machine from a prototype tested in 2023. The harvester is equipped with a rear-mounted sprayer to ensure the weeding of the bed at the same time. The machine can be adjusted to regulate the application rate according to the speed of progress and at each stop (stop-and-go). The kit is equipped with a photovoltaic panel that ensures up to 80% autonomy which limits charging cycles.

ExpoSE 2023 - Funck
Funck: recovering plastic films and ducting

The Funck Machine Company has developed a drum with a central diameter that can be reduced so that it can be easily removed from the film roll. This drum, variable in diameter thanks to a simple mechanical system, allows plastic films and flexible drip ducting to be wound. It can be used for all film setting and dispensing machines from different manufacturers.

 

ExpoSE 2023 - Hermeler
Hermeler: Emptying the Hems of Mulch Films

SPAFO, a platform for the recovery and processing of pocket mulching films for asparagus crops, was presented for the first time at ExpoSE. The machine is designed to cut open the bags and empty them of their contents (sand, soil), so that they can be recycled. According to the manufacturer, it ensures the removal of more than 90% of soils, which limits the weight of the films for transport and facilitates their reinsertion into the reuse cycle of used agricultural plastics.

ExpoSE 2023 - Hepro
Hepro: the smallest peeler on the market

Hepro, who have mastered the vertical peeling technology for asparagus, have designed the smallest peeling machine offering self-service «peeled asparagus to go» directly from the point of sale. Intended for shops or farm shops, this very compact machine only requires an electrical outlet.

 

ExpoSE 2023 - Freezedry
FreezeDry : Freeze Drying at Home

FreezeDry presents freeze-drying units with different capacities, from 2, 20 and 80 kg. The equipment from the agri-food industry and adapted to the scale of an SME freezes and then dehydrates all food products, fruit and vegetables, but also meat and fish. The products retain their colour and volume. The freeze-drying process takes between 10 to 50 hours depending on the size and thickness (0.5 mm/hour). The products are then sold dry.

ExpoSE 2023 - Far-Green (Fardin machine)
Fardin Machine: Reducing Harvesting Time

The Italian manufacturer has taken over the activities of the Ecogreen Company constructing machines to assist with the harvesting of green asparagus. The Far-Green is equipped with two 1,000-watt electric motors and has a gearbox directly connected to the drive wheel to improve traction. Its track is adjustable in width from 1.20 to 2.20 m as well as height adjustable to be used for harvesting white asparagus, with the adaptation of a structure to lift plastics. A platform is used to store crates. The manufacturer announced time savings of 50% – compared to a traditional harvest.

ExpoSE 2023 - Neubauer
Neubauer: Handling Robot

Neubauer presented a prototype for handling and crating asparagus at the grader outlet. The handling arm is equipped with a gripper able to grasp a dozen spears and place them in a box. Each arm ensures the release of 10 to 12 calibration outputs, i.e. approximately 500 kg/hour. It reduces the number of support people on the grader by replacing at least one person.

 

ExpoSE 2023 - Sirius (Bejo)
Bejo: Sirius, a late novelty

Sirius F1 (ex 3199) is a 100% male hybrid specially bred for the cultivation of late white asparagus. This variety has a very good yield with a high percentage of category 1, homogeneous in size. According to breeder Bejo, the spear is very white with a closed tip of excellent quality. The plant performs well against rust and hollow stems and purple discolouration. Sirius is also suitable for heated cultivation and completes the range with Prius, Cumulus and Cygnus.

Asparagus Day Karlsruhe 2023: a day dedicated to asparagus

The conference hall at the Karlsruhe Trade Fair Centre was well attended and interested parties were able to listen to presentations from international guests and experienced experts. In addition to asparagus cultivation in the neighbouring region of Alsace, one of the main topics was the sustainable irrigation of asparagus plants. In addition, the results of current cultivation trials were presented and the situation of the minimum wage in Europe was explained.

Asperge d’Alsace – Association of Alsatian asparagus growers

Directly on the opposite side of the Rhine, asparagus cultivation plays an important role in Alsace’s agriculture. In Alsace, the total asparagus area of around 565 hectares is currently farmed by 120 producers, although the farms in the south are somewhat larger. Pale asparagus is marketed both via co-operatives and privately from the farm. Jean-Charles Jost, President of the Aperge d’Alsace association, in which 50 farms are organised, presented the association’s marketing strategy together with Philippe Sigrist. For 30 years now, the association’s primary objective has been to support asparagus cultivation in Alsace and to emphasise it as a regional brand with a very distinctive profile. The association’s modern and versatile marketing is exemplary and easily recognisable on social media, on its own website and also on the radio during the season: the traditional and recurring logo can be found on the personalised product labels and all other print media. By working together with cooperation partners from retail and catering, a competition and a season opening for the press, the association creates public awareness and a loyal customer base. Last but not least, the association endeavours to strengthen the «togetherness» of its own members through events at the beginning and end of the season and thus counteract the actual competition.

Results of current cultivation trials were presented

The increased shortage of employees since Covid made it very clear to Sarah Schreiber that intensive efforts to recruit employees were needed. Her company continues to work with local employees and takes into account the skills and opportunities of each individual in order to be well positioned locally.

Climate change has become a concrete and tangible reality in recent years due to hot, dry summers. Even the asparagus plant is reaching its limits without irrigation. In his presentation, Dr Ludger Aldenhoff from the BDSE advisory service uses scientific data to show that irrigating asparagus usually makes sense, but that too much water can also have a detrimental effect on the plants. Timon Aldenhoff and his company Tightec have developed a technical solution to this problem. Rolf Meinhardt from Tannenhof Weiterstadt was also able to report on his experiences with the soil moisture sensor in a two-year asparagus plantation.

In a field trial in Lower Saxony, a comparison was made of the yield potential of asparagus claws from crown plants and pressed soil pots. Nils Kraushaar, asparagus consultant at the Lower Saxony Chamber of Agriculture, accompanied and analysed this trial.

Katja Kuplich, Head of the Social Law Department of the Baden-Württemberg Farmers’ Association, presented the situation regarding minimum wage and ancillary wage costs in the various European countries and also pointed out the differences in the requirements regarding labour law, accommodation and meals, which make comparability difficult. Werner Magoschitz, manager of an asparagus farm in Austria, presented the situation in his own country.

You can find the presentations here.

Good campaign for French asparagus

“In France, the 2023 season was marked by linear production and prices above the 5-year average,” notes a report by RNM (Market News Network). Favoured by mild weather, harvested quantities were higher than those of the last five years, but lower than in 2022. While volumes were low at the beginning of the season, alternately cooler and hotter days allowed an increase in the quantities produced later on, avoiding peaks in production. This stability allowed regular prices throughout the season.

Early competition from summer vegetables

The higher sales prices should be put into perspective, given the sharp rise in costs faced by farmers and shippers relating to inputs, labour, plastic sheeting, packaging, electricity for cold stores and shipping stations, transportation costs, etc. Consumer interest in asparagus remained moderate and sales slowed at the end of the season.

Each year, summer fruits and vegetables are entering the market earlier and earlier, coming into direct competition with asparagus. Consumers abandon spring products to turn to the melons, peaches, apricots and cherries arriving fresh on the stalls.

As for organic asparagus, this has been a particularly difficult season, as it has for all organic products. In a context of declining purchasing power, consumers are turning away from “pleasure shopping” or “luxury” products. Very high prices at the beginning of the season dampened demand for asparagus, after which prices remained below the 2018-2022 average until the end of the season.

La pénurie d’eau jette une ombre sur la nouvelle saison à Grenade

The results for 2022/23 in the province of Granada – which usually grows 60% of Spain’s green asparagus crop – show a 26% slump in output compared to the previous season. The volume in Granada for October 2022 to September 2023 totalled just 23,000 tons, which was also 24% lower than the average of 30,000 tons during the previous few years of relatively stable production levels. According to ASAJA (an agricultural association for young farmers), this was despite the fact that the 6,500 ha planted area in 2022/23 was slightly above the average for the last few years.

Production value down by €28 million

Speaking to Europa Press in October, ASAJA Granada board member José Gámiz was reported as attributing the lower crop to various factors. Among these were frosts in January and rains at the end of May which shortened the main harvest, which usually runs from March till early June, by two weeks. A labour shortage was a further complication. Producer prices started to rise as a result of the lower supply, reaching €5.5/kg, before settling at around €3/kg for the rest of the spring harvest. Based on the average price of €4/kg for the second, smaller harvest in October, the organisation estimates the 7,000 ton reduction in this year’s production compared to the previous season amounted to a loss of around €28 million.

Low river flows limiting access to water for irrigation

Spain’s ongoing drought is taking a toll not just on asparagus but also on the province’s other main crops. ASAJA says river levels are too low and access is very restricted in areas such as Poniente, which mainly grows asparagus. Gámiz said areas around the Los Bermejales Reservoir and Cacín river had been banking on access to about 5,000 cubic metres of water per hectare but at times this year it had been just 600. This was particularly the case when rivers such as the Cacín and Arroyo Milanos were at volumes making it almost impossible to maintain their environmental flow (the minimum needed to maintain a waterway’s ecological health) if used for irrigation.

Amid the uncertainty about water, the provisional 2023/24 forecasts were gloomy. However, the situation could improve depending on how the winter unfolds, he said.